garage doors panel forming machine
90 meters total length
Main component of the line:
NO. |
name |
quantity |
Main roll former |
|
1 |
Un-coiler (5 tons ) |
2 |
2 |
Embossing and firm machine |
2 |
3 |
Automatic feeder and leveler (N.C) |
1 |
4 |
Press machine(200ton) |
1 |
5 |
Square mould |
1 |
6 |
Upper roll former |
1 |
7 |
Mark machine (N.C) |
1 |
8 |
Down panel roll former |
2(two types) |
9 |
Double layer construction platform |
1 |
10 |
Double bridge device and conveyor |
1 |
11 |
Other conveyor |
1 |
12 |
Hydraulic system |
1 |
13 |
Electrical control system |
1 |
|
|
|
2. PRE-HEATING SYSTEM |
|
1 |
Heating house |
1 |
2 |
pre-heating system |
1 |
3 |
electrical control system |
1 |
|
|
|
3.HIGH PRESSURE FOAM MACHINE |
|
1 |
High pressure continuous foam machine |
1 |
2 |
Pursing output device |
1 |
3 |
Electrical control system |
1 |
NO. |
Name |
Quantity |
4. DOUBLE BELT SYSTEM |
|
1 |
Double belts system(24M) |
1 |
2 |
Chain supporting system of two side |
1 |
3 |
Side-chain system |
1 |
4 |
Heating machine for double belts |
1 |
5 |
Electrical control system |
1 |
|
|
|
5. Thickness and plastic mould |
|
1 |
Mould & Plastic mould blade |
1 |
|
|
|
6. CUTTING SYSTEM |
|
1 |
Cutting saw blade |
1 |
2 |
Conveyor with output table |
1 |
3 |
Electrical control system |
1 |
Main Technical Data
Panel Data
Facing layersmaterial: steel
Thickness to be specified
Panel type:Garage door panel
Dimensions of the final product
widthmin: 400mm
max: 600mm
Thicknessmin: 40mm
max: 60mm
Double belt length: 24m
Plant speed: max.10m/min.
min.2, 5m/min
Typical production range 4-6m/min
(Depending on foam system and cutting time)
Working height: 1.300mm
Height of production building:approx. 6m
Electrical Control System:
Temperature of production building: 15 - 35°C
Operating voltage: 380V
Operating frequency: 50Hz
control voltage: 220V
valve voltage: 24V
Signal voltage: 24V
PLC brand: Delta
NO. |
ITEM |
UNIT |
PARAMETERS |
REMARK |
1 |
PANEL MATERIAL |
TYPES |
|
Pre-painted steel; Aluminum; Platinum |
CUSTOMIZED |
Hardness |
MPa |
≤350
|
Thickness |
mm |
0.4-0.8 |
Coil width |
mm |
≤1250 |
Coil ID |
mm |
500.600 |
Coil Weight |
T |
5.8.10 |
2 |
FOAM MATERIAL |
|
EPS POLYURETHANE |
CUSTOMIZED |
3 |
- Length of sandwich panel:
|
m |
3-15 |
|
4 |
Length of sandwich panel: |
mm |
≤1050 |
CUSTOMIZED |
4 |
Length of sandwich panel: |
mm |
≤200 |
CUSTOMIZED |
5 |
SPEED OF OUTPUT |
m/min |
3-7 |
|
6 |
PRESSURE OF FOAM INJECTION |
bar |
150-200 |
|
7 |
- Length of round convey
|
m |
21 |
CUSTOMIZED |
8 |
Controller |
|
PLC INVERTER |
9 |
Total Power |
Kw |
300 |
10 |
Overall dimensions |
m |
110x15x5 |